Weaving Hall of ITMA ASIA 2026: High-Performance Warp Preparation for High-Quality Fabrics Made from Staple Fibers and New Horizons in Textiles

From the report

At ITMA ASIA 2026, KARL MAYER will demonstrate its expertise in processing staple fibers during warp preparation and will return to where this technology belongs: the Weaving Hall, at Booth 3/A24. The focus here will be on the latest-generation WARPDIRECT direct warping machine, featuring various yarn tensioners, as well as the sophisticated HSB Size Box – the centerpiece of the innovative PROSIZE sizing machine. Both technologies are aimed specifically at manufacturers of high-quality goods in the commodity sector.

„Our machines produce warp beams of the highest quality with high process efficiency. This offers particular advantages to textile manufacturers who are focused on generating real added value in a highly competitive market,“ says Enzo Paoli, President of the Warp Preparation Business Unit at KARL MAYER.

Since its launch at the end of last year, the WARPDIRECT 2.0 has already been successfully deployed worldwide. Its performance is particularly valued in India, but also in China and Europe. Its strengths include identical warping lengths for all warp beams and high production output. In practice, warping speeds of up to 1,200 m/min are achieved. In addition, the current machine version stands out thanks to an upgrade to the press roll system. The change from hydraulic to electric operation reduces maintenance requirements while ensuring precise warping quality. In combination with an optimal yarn depositing device, this results in completely cylindrical beams with precise yarn arrangement.